Plastic Welders

Benjamin Nelson
18 min readMay 17, 2024

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Welcome to our comprehensive guide on the top-rated plastic welders currently available in the market! In this article, we’ll delve into the realm of plastic welding, unveiling the finest products that will assist you in successfully completing your projects. Whether you are a beginner or an experienced professional, our extensive review caters to a diverse range of requirements tailored to your personal needs. Let’s dive in and discover the perfect plastic welder for you!

The Top 15 Best Plastic Welders

  1. Bondic Liquid Plastic Welder Solution — Bondic: The World’s First Liquid Plastic Welder — UV-Cured, Water-Proof, and Heat-Resistant for Quick and Permanent Repairs.
  2. Highly Impact-Resistant Plastic Welder for Strong Bonds — Versachem Plastic Welder: Superbly durable and user-friendly, this potent adhesive forges links between multiple materials, showcasing a remarkable tensile strength of 3,500 PSI. Ideal for creating robust, reliable connections.
  3. 110V Professional PVC Roofing Welding Tools and Accessories — A versatile and powerful solution for welding, drying, and thermoforming PVC and plastic products with durable construction and user-friendly features.
  4. Hot Air Welding Gun for Thermoplastic Materials: Versatile and Efficient Welding Solution — Versatile hot air welding gun perfect for welding various thermoplastic materials, including PVC, HDPE, and TPO, with adjustable temperature and air volume for enhanced efficiency.
  5. Durable Plastic Welding Rods Set for Repairs and Welding — Versatile and high-quality plastic welding rods perfect for repairing and creating durable welds for all your plastic items.
  6. Jounjip 7-Color LDPE Plastic Welding Rods (35 Pieces) — Jounjip’s LDPE Plastic Welding Rods offer 35 vibrant colors and versatile applications for fixing PE plastics in kayaks, canoes, tanks, pipes, auto parts, recycle bins, and more.
  7. EZ Nitrogen Plastic Welder for Flexible Repairs — Effortlessly simplify plastic welding with the Dent Fix DF-EZN1G EZ Nitro Generator, featuring an easy-to-learn FAST system, nitrogen and airless welding options, and a versatile selection of plastic rods and accompanying tools.
  8. Versatile Jounjip Plastic Welding Rods for PP, PU, ABS, PE Welding — Fix your plastic problems effortlessly with Jounjip’s assortment of 7 varied welding rods, guaranteeing a smooth repair for all your plastic welding requirements.
  9. Polyvance Nitro Fuzer Plastic Welder — Standalone, Dual Gas, Manual Switch, Analog (8001) — Polyvance Nitro Fuzer Heat Gun: State-of-the-art safety feature, streamlined and user-friendly torch design, convenient interchangeable air hose, and straightforward operation for cost-effective, robust bonding.
  10. Polyvance Nitro Fuzer Plastic Welder: Standalone Dual Gas, Auto Switch, Digital (8201) — The Polyvance Nitro-Fuzer 8201 Plastic Welder is a versatile, dual gas welder featuring element protection circuitry, precision flow valves, and an analog flow gauge for optimal performance in automotive plastic welding applications.
  11. Standard Heavy Duty Plastic Welder — Revolutionize your plastic repair game with the versatile Standard 260–0032 Heavy Duty Plastic Welder, equipped with powerful 500-watt elements and essential accessories for effortless operation.
  12. Weldplast S1: Versatile, Easy-to-Use Plastic Welder for Professionals — The LEISTER WELDPLAST S1 120V digital extruder is a versatile and lightweight plastic welding solution, perfect for site work and fabrication tasks in small spaces.
  13. Bentism 70/150W Dual-Power Plastic Welding Gun Kit — The Bentism Plastic Welder Kit is a versatile and efficient tool for swift repair tasks on a wide range of plastic surfaces, backed by features like rapid heating, fast heat dissipation, and comprehensive accessories.
  14. Polyvance Nitro Fuzer Plastic Welder: Standalone, Single Gas, Digital (8200) — Polyvance’s advanced 8200 Nitro-Fuzer welder combines digital precision, airless technology and elements protection, making it the ultimate solution for reliable and versatile automotive plastic welding repairs.
  15. Chicago Electric 1300 Watt Easy-to-Use Plastic Welder Kit — Streamline your plastic welding projects with the versatile Chicago Electric 1300 Watt Plastic Welding Kit, featuring an air motor for seamless operation, adjustable temperature options, and a variety of nozzle attachments for a flawless finish.

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Reviews

Bondic Liquid Plastic Welder Solution

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The Bondic Liquid Plastic Welder Kit is a versatile and innovative solution for repairing a wide range of items. It comes with a precision tip for application and a UV LED light for curing the liquid plastic, creating a durable and waterproof bond. The kit is solvent-free and able to withstand heat, making it an excellent choice for both indoor and outdoor repairs.

The compact case provided makes storage and transportation a breeze, while the cartridge containing four grams of the substance ensures ample material for up to 100 repairs. Users have praised its ability to bond various materials, its ease of use, and its solid bond that resists water and heat.

However, some have noted that it may not be as strong as advertised and may require additional layers for optimal results.

Highly Impact-Resistant Plastic Welder for Strong Bonds

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I recently tried the Versachem 47809 Plastic Welding adhesive and couldn’t be happier with the results. Not only does it have a high impact resistance, making it suitable for bonding plastics to each other, but it also requires minimal preparation. This product has a creamy, non-sagging formula that’s waterproof and can withstand a wide temperature range.

Using it was a breeze — I simply mixed equal parts of the adhesive and activator together and applied it to the materials I wanted to bond. The bonding process was quick, taking only 10–15 minutes to set. I was impressed by the bond’s tensile strength, which reached 3500 PSI. However, I noticed that it didn’t work with Polyethylene or Polypropylene plastics.

Overall, I had a great experience using this adhesive and would highly recommend it to those looking for a strong and versatile bonding agent. The only drawback I found was the packaging — instead of a syringe, it would have been more convenient to have two separate tubes for the adhesive and activator. Nevertheless, the pros definitely outweigh the cons.

110V Professional PVC Roofing Welding Tools and Accessories

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I recently had the chance to try out this 1600W Professional PVC Roofing Welding Tools Heat Gun Kit Plastic Welder, and I have to say, it’s been a game-changer for my welding projects. The powerful heat gun has made it a breeze to weld plastic products, thermoform, and even dry my materials.

One thing that really stood out was its durability. I’ve been using it for quite a while, and it still performs like new, thanks to its heating sleeve protection and electronic heating protection functions. The welding gun is designed with a 1600W replacement heating element, which ensures a steady and reliable performance.

Now, let’s talk about the downsides. The noise level is a bit high, which might not be the best for quiet environments, but it’s something I’ve learned to live with considering the power it provides. Overall, this welding tools heat gun kit is a must-have for anyone working with plastic products on a regular basis.

Hot Air Welding Gun for Thermoplastic Materials: Versatile and Efficient Welding Solution

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This Hot Air Welding Gun is designed to work with various plastic materials and provides cost-effective, reliable welding for a range of applications. Ideal for use in roofing, flooring, and fabrication projects, it can also be employed at long-time, continuous working sites. Featuring a versatile set of tools, this welder can handle materials such as PVC, PE, PP, PA, EPDM, PS, TPO, and EVA.

With adjustable temperature and air volume, this powerful tool can dry, activate, and shrink plastic caps and sheets. It’s also great for welding plastic tanks, pipes, and sheets, making it a versatile option for your plastic fabrication needs. The welder includes a 220V or 110V power source, as well as several rollers and nozzles for precision work.

Environmentally friendly and easy to maneuver, this hot air welding gun is an excellent choice for your plastic welding projects.

Durable Plastic Welding Rods Set for Repairs and Welding

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Recently, I had the chance to try out the Chicago Electric Plastic Welding Rods. With 50 pieces in the set, I was excited to see how they would fare in repairing various types of plastic items. The set includes a mix of gray PVC, green PC PP, and white PC ABS rods.

Using these rods, I found that they were quite versatile and worked well for different plastic materials. I appreciated the variety of colors, which helped me identify which rod to use for the specific plastic I was working with. The rods were easy to melt and blend with the plastic, creating a strong and durable bond.

However, there were a few downsides to using these welding rods. Firstly, I noticed that they were a bit more expensive than some other brands. Additionally, I felt that the rods didn’t heat up quite as quickly as I would have liked, making the process a bit slower than I had hoped.

Overall, I’m glad I tried the Chicago Electric Plastic Welding Rods. They worked well for various plastic repair tasks, but I would have appreciated a more affordable price point and faster heating. Despite these minor drawbacks, I still recommend this product to anyone looking to repair their plastic items with durable welds.

Jounjip 7-Color LDPE Plastic Welding Rods (35 Pieces)

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Enhance your plastic welding experience with the JOUNJIP LDPE Plastic Welding Rod pack, featuring an impressive range of 35 rods in 7 vibrant colors. Designed for versatile applications, these rods are suitable for repairing PE plastics, ideal for kayaks, canoes, water tanks, pipes, auto and RV parts, recycle bins, and more. With the joys of matching the rod color to the base material, weld HDPE to LDPE and vice versa, ensuring compatibility with your material.

Appreciated for their sturdiness and high-quality assurance, enjoy the satisfaction that comes with using the best rods for your project.

EZ Nitrogen Plastic Welder for Flexible Repairs

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The EZ Nitrogen Plastic Welder Generator by Dent Fix is a powerful and easy-to-use tool for repairing various types of plastic damages. With its 110V voltage rating and max power consumption of 600 watts, this welder is a reliable solution for both professionals and DIY enthusiasts. The DF-EZN1G comes equipped with two welders — a nitrogen welding torch and an airless welding torch — allowing for versatility in the welding process.

The proprietary Flow Adjust Switch Technology (FAST) simplifies the setup and operation, saving time and effort. Additionally, it offers compatibility with other power tools through its high-pressure N2 Outlet, making it an even more valuable addition to your workshop.

Versatile Jounjip Plastic Welding Rods for PP, PU, ABS, PE Welding

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Jounjip Plastic Welding Rods are a versatile solution for repairing various plastic jobs, making them an essential companion. Their premium quality ensures a seamless welding process, saving both time and money. With 7 different types of plastic, these rods cover the most common plastic varieties, making them the go-to repair choice for new and experienced welders alike.

The perfect addition to your Jounjip Plastic Welding Repair Kit, these rods offer a solution for damaged plastics in no time.

Polyvance Nitro Fuzer Plastic Welder — Standalone, Dual Gas, Manual Switch, Analog (8001)

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I recently had the chance to use the Polyvance Nitro Fuzer Plastic Welder, and let me tell you, it was quite the experience. This welder is a real game-changer in the world of plastic welding. Not only is it compact and easy to handle, but it’s also incredibly versatile. I found myself able to make welds in even the tightest spots without any user fatigue, which is a major plus in my book.

One of the standout features of this welder is its automatic low-flow safety switch. This ensures that the welding process is both safe and efficient, giving you peace of mind while you work. Additionally, the quick-change hose with integrated wires is a lifesaver, as it allows for easy field replacement in case the hose ever needs to be swapped out.

However, no product is perfect, and this one is no exception. While the integrated airless welder control is a great feature for repairing thermoset PUR, I did find the overall controls to be a bit simpler than I would have liked. That being said, the simplicity of the controls also means that it’s easy to operate, even for those who may not be as experienced with plastic welding.

Overall, the Polyvance Nitro Fuzer Plastic Welder is a solid choice for anyone in need of a reliable and efficient plastic welding system. While there are a few drawbacks to consider, the pros far outweigh the cons, making this a tool I’ll definitely be using in my daily life.

Polyvance Nitro Fuzer Plastic Welder: Standalone Dual Gas, Auto Switch, Digital (8201)

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The Polyvance Nitro-Fuzer Plastic Welding System offers a powerful and versatile solution for automotive plastic welding. Its unique dual gas design, incorporating both nitrogen and compressed air welders, allows for economical nitrogen welding to a variety of plastics, resulting in the strongest possible welds.

The standalone system is compact and easy to handle, with user-friendly element protection circuitry to prevent heating element burnout. The precision flow valves on both the air and nitrogen sides provide consistent performance, while the holster switch offers seamless automatic air to nitrogen switching. This welding system is a reliable and efficient choice for those in need of professional-grade plastic welding capabilities.

Standard Heavy Duty Plastic Welder

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When I first heard about this Basic Heavy Duty Plastic Welder, I thought to myself, “Oh, great, another boring and complicated tool to deal with. “ But boy, was I wrong! This little guy has proven to be a lifesaver when it comes to repairing the plastic bits and bobs around the house.

I remember the first time I used it, I was in the middle of fixing a cracked plastic toy that my little kiddo had been playing with when it suddenly broke. It was a small repair, but with this welder in hand, I had it all fixed in no time. The guidebook that came with it was very helpful, explaining all the functions of this gadget and how to use them effectively.

One of the things I love about this welder is its simplicity. Unlike some other tools, this one doesn’t have a million settings to fiddle with. It’s a no-nonsense, get-the-job-done type of gadget, perfect for small repairs or first-time users like myself.

However, it’s not without its little quirks. While the welder itself is efficient, the accessories that come with it, like the tray and the air filter, aren’t the highest quality. They seem a bit flimsy and don’t always hold up well. But as long as I make sure to keep them clean and dry, they seem to do the trick.

All in all, this Basic Heavy Duty Plastic Welder has been a godsend on more than one occasion. It’s simple to use, efficient, and gets the job done. Sure, there’s some room for improvement in its accessories, but it’s a small price to pay for its overall performance.

Weldplast S1: Versatile, Easy-to-Use Plastic Welder for Professionals

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The LEISTER WELDPLAST S1 120v digital extruder is a versatile addition to any plastic welding lineup. Standing 435mm long and weighing just 4.7kg, it’s one of the lightest extruders in Leister’s range. Though it doesn’t have all the features of its big brothers, it is compact and well-balanced, making it a dream to maneuver even in the tightest spots.

The most striking element of this model is its LED lighting system, which shines a bright light right where you need it when working in dark or small areas. One neat feature of the Weldplast S1 is the user-friendly adjustable drive output, giving full control over temperature and blower speed.

The predefined welding parameters are a great starting point, but the extra 10 custom profile storage spaces let you tailor the machine to your specific needs. Overall, the WELDPLAST S1 is a top choice for plastic welders who need a powerful yet lightweight machine that can handle a variety of materials.

Bentism 70/150W Dual-Power Plastic Welding Gun Kit

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I recently gave the Bentism Plastic Welder Kit a try in my workshop, and it was a game-changer for me. The dual-power welding gun allows me to switch between 70 and 150 watts, giving me the versatility I needed to tackle a variety of plastic repair tasks. The innovative design ensures quick heat dissipation, prolongs the life of the device, and keeps me safe with reduced fumes.

The comprehensive plastic repair kit came with everything I needed for surface repairs, including a knife, pliers, and 56pcs of 7 types plastic welding rods, among other accessories. I was particularly impressed by the precision trimming pliers, which helped me create smooth and notched-free cuts.

The versatile bumper repair welder proved to be just as useful at home as it was in professional car repair jobs. The tool case made for easy organization and carrying when I needed to bring the welder on site. Overall, this Bentism plastic welder proved to be a reliable and convenient addition to my workshop.

Polyvance Nitro Fuzer Plastic Welder: Standalone, Single Gas, Digital (8200)

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The Nitro-Fuzer 8200, a versatile plastic welder, stands out with its innovative fusion of digital hot air and traditional airless welding capabilities. Its user-friendly design allows it to grace any workbench, and with the help of a nitrogen generator, it ensures solid repairs for a wide range of automotive plastics.

This handy device offers digital temperature controls, ensuring precision each time. Moreover, the LED displays provide a clear indicator of the power settings, and the analog flow gauge guarantees consistent performance every single time. The welders’ longevity is aided by the element protection circuitry, which works to prevent burnout of heating elements — a feature that can’t be overlooked.

Its precision flow valve offers control over the air flow, while the integrated airless welder control makes it an all-in-one solution for thermoset PUR repairs. Despite its advanced features, the Nitro-Fuzer 8200 maintains a compact and lightweight design, with a height of 17 inches, a length of 16.5 inches, a width of 16.5 inches, and a weight of 25 pounds. Overall, it’s a robust tool for anyone looking to execute quality plastic welds in their daily life.

Chicago Electric 1300 Watt Easy-to-Use Plastic Welder Kit

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The Chicago Electric 1300 Watt Plastic Welding Kit, featuring an air motor, offers a versatile welding experience. With a potentiometer for adjusting welding temperatures, you can work with an array of plastic materials. Although it doesn’t come with an air speed control, it boasts a compact design and includes various nozzle options for different welding applications.

The kit may not be perfect, but it certainly gets the job done.

Buyer’s Guide

Welcome to our buyer’s guide section for plastic welders. In this guide, we will help you understand the important features to consider when selecting a plastic welder for your needs. We will also provide general advice to assist you in making an informed decision when purchasing a plastic welder.

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Important Features to Consider

  1. Welding Process: The first consideration when selecting a plastic welder is the welding process. Most plastic welders use one of three processes: hot plate welding, thermal welding, or vibration welding. Each process has its advantages and disadvantages, so determine which one best suits your needs.

Compatibility with Materials

  1. Material Compatibility: The material compatibility of a plastic welder is essential, as it determines the types of plastics that can be welded. Ensure the welder is compatible with the plastics you intend to use, such as PVC, ABS, or PETG. In some cases, you may need multiple types of welders for different materials.
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Welder Size and Portability

  1. Size and Portability: Consider the size and portability of the welder when making your decision. If you require a compact model for smaller projects or for frequent travel, opt for a lightweight, portable model. However, if you require a more powerful welder for larger projects, a larger, stationary model may be more suitable.

Safety Features

  1. Safety Features: Safety is paramount when working with plastic welders, as they can emit fumes and be hot to the touch. Ensure your welder has safety features such as a fume extractor, a cool-down period after welding, and proper insulation. Additionally, always follow safety guidelines when using the welder.
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FAQ

What is a plastic welder and how does it work?

A plastic welder is a tool used to join or repair plastic materials, such as polyethylene, polypropylene, and polystyrene, by heating the edges of a broken plastic piece and then pressing them together with the help of a pressure tool. The heat causes the plastic to melt, allowing it to bond with another piece of plastic. The process can be done manually or with the help of an automated machine.

There are different types of plastic welders, including handheld, benchtop, and industrial models. Handheld welders are portable and typically used for small-scale repairs or on-site maintenance, while benchtop and industrial models are designed for larger and more complex repairs or to meet the needs of a production environment.

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What types of plastic can be welded using a plastic welder?

Plastic welders can be used to join and repair a wide range of plastic materials, including polyethylene, polypropylene, polystyrene, PVC, ABS, and more. Some plastic welders may also be compatible with specialized materials, such as polycarbonate or high-density polyethylene. It is essential to consult the product’s user manual to determine the specific materials that the welder is suitable for.

It is crucial to use compatible plastic materials when joining pieces together, as incompatible materials may result in a weaker bond or cause the plastic to break or degrade over time. Additionally, the welding process can be affected by factors such as temperature, pressure, and the thickness of the plastic.

What safety precautions should be taken when operating a plastic welder?

When using a plastic welder, it is crucial to take proper safety precautions to prevent injuries and damage to the plastic material. Here are some general safety guidelines to follow when operating a plastic welder:

  1. Wear appropriate personal protective equipment (PPE), such as gloves, safety goggles, and a face shield. 2) Ensure the work area is well-ventilated to minimize inhalation of fumes and vapors produced during the welding process. 3) Always use caution when handling heated plastic, as it can emit hot steam or spatter when heated.

Additionally, the operator should be familiar with the plastic welder’s functions and capabilities, as well as the specific materials being welded. This will help minimize the risk of accidents and ensure optimal results. Always consult the user manual for more detailed safety information specific to the welder being used.

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What are the advantages of using a plastic welder over other methods of joining plastic materials?

There are several advantages to using a plastic welder for joining and repairing plastic materials, including:

  1. Durability: A properly welded joint can be just as strong as the original material, resulting in a long-lasting and reliable repair. 2) Cost-effectiveness: Plastic welding is often more cost-effective than other methods of repair, such as using adhesives, replacement parts, or professional services.
  2. Versatility: A high-quality plastic welder can be used to work on a variety of plastic materials, making it a versatile tool for different applications. 4) Consistency: Plastic welding offers a more consistent result than other methods, such as adhesive bonding, which can be affected by factors like ambient temperature and humidity.

What factors should be considered when selecting a plastic welder?

When choosing a plastic welder, several factors should be considered, such as the type of plastic material being worked with, the size and complexity of the repairs to be made, and the expected usage frequency. 1) Compatibility with the plastic materials being used is crucial for optimal results. 2) The power source of the welder, either electric or gas, should be chosen based on its suitability for the intended task.

  1. The size and weight of the welder will influence its portability and ease of use. Handheld welders are generally more portable but may have limited capabilities compared to benchtop or industrial models. 4) Accessories, such as pressure tools and heating elements, should also be considered to ensure the welder can accommodate specific needs or applications.

What are the primary benefits of using an automated plastic welding machine?

Automated plastic welding machines offer several key benefits over manual welding processes, including:

  1. Consistency: Automated machines can consistently produce high-quality welds, resulting in a more reliable and durable product. 2) Efficiency: Automated machines can significantly reduce the time and labor required for welding, enabling faster, more efficient production.
  2. Versatility: Automated machines can handle a wide range of plastic materials and geometries, making them suitable for various applications. 4) Cost-effectiveness: While the initial investment may be higher, the increased efficiency and consistency of an automated welding machine can lead to long-term cost savings, particularly in high-volume production environments.

As an Amazon Associate, I receive compensation through qualifying purchases.

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